Spot UV
High-Precision Cold Foil & Spot UV Integrated Machine Production Capacity
Equipped with advanced cold foil and spot UV integrated machines, we integrate cold foil stamping, partial UV coating, high-gloss varnishing and texture enhancement into one continuous production workflow. Adopting servo synchronous positioning, LED instant curing and intelligent foil-saving control technology, the equipment eliminates traditional hot stamping plate-making and high-temperature processing limitations. It delivers ultra-fine metallic transfer, precise partial UV gloss contrast and high-definition graphic effects, perfectly catering to high-end packaging personalized embellishment, anti-counterfeiting decoration and surface upgrading demands. Ideal for both small-batch fast proofing and large-scale standardized mass production, it provides efficient and high-quality post-print finishing solutions for global packaging brands.
Core Production Parameters
Maximum Working Width
The machine supports a maximum effective processing width of 1200mm, compatible with full-range mainstream roll and sheet material specifications in the packaging industry. It stably processes materials with widths from 300mm to 1200mm, enabling flexible switching between narrow-width label orders, medium-width cosmetic packaging and full-width wide-format packaging products. The ultra-wide working range supports multi-column parallel processing in one pass, effectively improving single-batch production efficiency and overall capacity output.
Stable Production Speed
Powered by high-precision servo stepless speed regulation and synchronous transmission system, the equipment maintains a stable continuous operating speed of 30–50m/min. The speed can be intelligently adjusted according to pattern fineness, UV coating area and cold foil coverage. It achieves consistent curing and foil transfer effects at high speed without texture blurring, UV residual stickiness or metallic layering defects. Compared with traditional separate hot stamping and UV machines, the integrated process saves repeated positioning time and greatly improves comprehensive production efficiency.
High-Precision Positioning & Curing Control
Featuring intelligent CCD visual positioning and full closed-loop calibration system, the overlay accuracy is stably controlled within ±0.1mm, realizing seamless alignment of cold foil patterns and partial UV areas. Equipped with high-efficiency LED UV instant curing modules with adjustable power, it achieves thorough surface curing without heat damage, effectively preventing material deformation, yellowing and edge warping. The precise digital control system ensures uniform UV varnish thickness and consistent metallic luster for every batch of products.
Daily Production Capacity
Supported by 24-hour uninterrupted continuous operation and one-step integrated processing, our daily effective production capacity reaches 65,000–85,000 meters. For conventional simple partial UV and regular cold foil embellishment orders, the daily output can stably exceed 85,000 meters; for high-precision fine line cold foil, multi-area staggered UV and high-gloss customized orders, the daily capacity remains above 65,000 meters, ensuring stable mass delivery and rapid response to urgent customized orders.
Core Production & Technical Advantages
Integrated One-Step Process, High Efficiency & Simplified Workflow
Different from traditional independent hot stamping and UV coating processes that require repeated positioning and secondary processing, our cold foil + spot UV integrated machine completes metallic transfer and partial UV curing in one single pass. It drastically reduces production procedures, shortens order cycles and lowers manual positioning errors. The highly automated continuous workflow minimizes downtime and manual intervention, significantly improving overall production turnover efficiency for bulk orders.
Ultra-Fine High-End Finishing Effects
The cold foil technology supports ultra-fine lines, tiny text, gradient metallic patterns and irregular partial stamping that traditional hot stamping cannot achieve. Paired with high-precision spot UV coating, it creates distinct layered contrast between matte base and glossy UV, metallic bright and matte texture. The finished products feature strong three-dimensional sense, delicate texture and high-end visual grade, effectively enhancing product shelf differentiation and brand premium value.
No Plate Making & Flexible Customization
Adopting digital cold foil forming technology, no stamping plate is required. Orders can be put into production directly after file confirmation, supporting one-piece proofing, small-batch customization and multi-version rapid switching. It perfectly solves the pain points of long plate-making cycle and high mold cost of traditional hot stamping equipment. It freely adapts to personalized pattern modification, temporary version replacement and multi-style mixed production, with extremely high production flexibility.
Intelligent Foil-Saving Design & Low Production Loss
Equipped with servo intelligent jump foil control and dynamic tension balance system, the machine automatically adjusts foil feeding range according to actual stamping patterns,increasing cold foil utilization rate by over 30% compared with traditional equipment. The precise constant-tension control avoids material stretching and deformation during high-speed operation. The overall material loss rate is controlled within 0.8%, effectively reducing auxiliary material costs and bringing prominent cost advantages for mass production.
Wide Material & Process Compatibility
The equipment features ultra-wide adaptability, suitable for uncoated paper, coated paper, kraft paper, gold and silver metallic paper, PET, BOPP, PE films, composite materials and biodegradable packaging materials. It supports multiple process combinations: single cold foil stamping, single partial UV coating, cold foil + UV overlay, local high-gloss varnishing, matte-gloss contrast finishing and anti-counterfeiting pattern embellishment. Widely applied to food packaging, cosmetic packaging, daily chemical labels, gift boxes and high-end printed packaging products.
Low-Temp Curing & High Yield Rate
Adopting LED cold light instant curing technology, the whole process is completed at normal temperature without high-temperature baking, avoiding substrate shrinkage, deformation and color difference. The intelligent constant-power UV system ensures stable and thorough curing with no residual viscosity, no scratches and no peeling. The finished product yield rate is stably maintained at 99.5% or higher, ensuring consistent texture, luster and quality stability for batch orders.
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Dongguan, Shandong and Yiwu, China
Global Paper & Plastic Packaging and Paper Products Manufacturer with 15 Years of industry experience and 3 production bases across Mainland China
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