Rotogravure Printing
Rotogravure Printing Production Capacity Introduction
Our factory is equipped with multiple high-precision and high-speed gravure printing machines integrated with advanced automatic control systems, intelligent deviation correction, constant-temperature drying and color matching systems. We specialize in gravure printing processing for various materials including flexible packaging, plastic films, paper and aluminum foils. With superior multi-color printing capability, high production efficiency, wide format adaptability and reliable quality control system, we are capable of handling large-batch, high-precision and multi-specification printing orders efficiently. Our outstanding mass production advantages fully meet global clients’ diverse demands for mass production, urgent delivery and high-quality printing.
Core Production Parameters
Multi-color Printing Capacity
Our machines support a maximum of 10-color synchronous printing, enabling complex printing processes such as spot color printing, color overprinting, gradient printing, solid full-color printing and fine dot printing. It perfectly meets the requirements of high-end color printing, anti-counterfeiting printing and multi-layer overprinting. Featuring high register accuracy and stable color difference control, the equipment delivers clear color layers without ghosting or misalignment. One-stop completion of multi-color printing procedures eliminates secondary rework, greatly improving the production efficiency and finished product quality of complex orders.
Production Running Speed
All production machines are equipped with variable-frequency high-speed speed regulation systems. The stable standard production speed ranges from 180 to 220 meters per minute, and can be increased to 300 meters per minute for simple layout orders. A low-speed precision printing mode is available for ultra-fine printing and easily deformable thin materials. The equipment supports long-term continuous high-speed operation with minimal downtime, effectively solving the problems of insufficient capacity and delayed delivery caused by low-speed production, ensuring outstanding production efficiency.
Maximum Printing Width
Our production lines support ultra-wide format printing with a maximum printing width of 1200mm. It adapts to full-width roll material printing, covering both conventional narrow-width products and large-format packaging, film laminating and full-color wide-format printing orders. The wide-width design allows multi-row synchronous printing in a single roll, significantly improving single-batch production utilization, reducing slitting and secondary printing procedures, and lowering production loss and time cost effectively.
Daily Production Capacity
Supported by high-speed operation, wide-format advantage and standardized two-shift or three-shift production mode, our comprehensive effective daily printing capacity reaches 700,000 to 800,000 meters (fluctuating according to material type, color number and layout complexity). For conventional 4-6 color orders, the daily capacity can stably exceed 900,000 meters; for high-precision complex 8-10 color orders, the daily capacity remains above 600,000 meters. The strong mass production capacity enables us to undertake large-scale centralized orders and guarantee short-cycle delivery.
Core Production Efficiency Advantages
Intelligent Automatic Production with Low Loss & High Efficiency
The machines are fitted with fully automatic tension control systems, photoelectric deviation correction systems, intelligent constant-temperature drying systems, as well as automatic roll changing and splicing devices, realizing unattended automatic operation throughout the production process and eliminating manual operation errors. The intelligent linkage of start-stop, speed regulation, color changing and drying greatly reduces debugging downtime, achieving an equipment comprehensive utilization rate of over 95%. Precise tension control effectively avoids stretching, wrinkling and material breakage of substrates such as films and paper, with the raw material loss rate controlled within 1-2%, far below the industry average, balancing high production efficiency and cost advantages.
Stable Register Accuracy & Excellent Yield Rate
Equipped with high-precision servo transmission systems and real-time color register detection modules, our machines maintain a stable overprint accuracy of ±0.1mm. No register deviation, uneven color or dot loss occurs even during long-term high-speed continuous production. It stably realizes high-difficulty printing processes including 10-color multi-layer overprinting, fine text, delicate patterns and gradient color printing, delivering finished products with uniform color, clear layers and high-end texture. The overall product yield rate stays above 99.2%, minimizing rework and scrap loss while improving order delivery efficiency and quality stability.
Wide Material Adaptability & Strong Versatility
Our production lines are compatible with a full range of mainstream printing substrates, including PE, PET, OPP, PVC, PA plastic films, tissue paper, coated art paper, light-weight coated paper, white Kraft paper, aluminum foil and composite films. We provide printing solutions for food packaging, daily chemical packaging, pharmaceutical packaging, agricultural packaging, decorative materials and paper color printing industries. The multi-functional production mode supports flexible switching of orders with different categories and specifications without frequent equipment replacement, greatly optimizing production scheduling flexibility and adapting to mixed production of small-batch and large-batch customized orders.
Sustainable Continuous Production & Reliable Delivery Guarantee
All equipment undergoes professional operation and maintenance debugging with stable performance and low failure rate, supporting 3 shifts non-stop continuous production to meet urgent and holiday bulk order demands. Our professional team covering color matching, plate making, quality control and equipment maintenance completes pre-production debugging, layout verification and equipment inspection in advance, shortening production preparation time. We realize rapid scheduling, quick production and fast delivery, with strong order undertaking capacity and delivery fulfillment capability.
Mature Technology & Outstanding Customization Capability
Leveraging our 10-color full-color printing capacity, we provide customized high-end printing processes, including spot color printing, gold and silver ink printing, matte/glossy overprinting, anti-counterfeiting texture printing and full-gradient printing. We cater to clients’ personalized and high-end printing requirements. Meanwhile, we flexibly adjust printing speed, format and color group configuration according to order demands, adapting to both high-precision customized orders and standardized mass production orders, delivering strong production adaptability and market competitiveness.
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Dongguan, Shandong and Yiwu, China
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