Fully Automatic Paper Napkin Folding & Packing Machine Production Capacity

We adopt industrial-grade fully automatic Paper Napkin folding and packing integrated machines, dedicated to continuous high-speed production of mini pocket tissues, portable paper napkins and custom packaged tissue products. Integrating automatic jumbo roll unwinding, embossing, precise folding, fixed-quantity stacking, intelligent counting and full-automatic bag packaging into one streamlined workflow, the equipment realizes unmanned one-stop production from raw paper feeding to finished product output. Featuring stable high-speed operation, precise forming size, accurate counting rate and neat packaging effect, it supports mass standardized production and diversified customized specifications, delivering high-efficiency, low-consumption and high-quality tissue manufacturing solutions for global daily consumer goods brands.

Core Production Parameters

Raw Material & Product Specification Range

The machine supports jumbo roll raw paper with a width of 180mm–900mm, maximum jumbo roll diameter up to 1500mm, and standard paper core diameter of 76.2mm. It features multi-specification professional folding capability, fully supporting 1/4 fold, 1/6 fold, 1/8 fold and 1/12 fold processing, covering all mainstream portable paper napkin folding standards on the market. Customizable unfolded sizes range from 200mm×200mm, 210mm×210mm, 230mm x 230mm, 270mm x 270mm, 330mm x 330mm, 420mm x 420mm, with diversified folded finished sizes formed by different folding ratios. It perfectly meets personalized production demands for daily portable tissues, business promotional tissues, ultra-thin mini tissues and high-density compact tissues.

Multi-Ratio Folding Specification & Features

The equipment independently completes standardized precise folding for four core ratios, with stable forming and neat alignment for each process: 1/4 Fold: Classic two-way symmetrical folding, moderate compact size, soft and neat layers, suitable for conventional daily portable handkerchiefs with high market versatility; 1/6 Fold: Three-section equal folding, uniform layer distribution, balanced thickness and volume, ideal for business gift and customized promotional tissues with premium texture; 1/8 Fold: High-density four-times symmetrical folding, ultra-compact finished size, portable and lightweight, perfect for mini pocket tissues and travel portable tissues; 1/12 Fold: Multi-section precise segmented folding, ultra-fine layered shaping, minimal occupied space, specially applicable for high-end ultra-thin compact tissues and customized high-grade packaging tissues. All folding modes support free switching without mechanical adjustment, ensuring no layer skew, no uneven thickness and no wrinkling.

Stable High-Speed Production Capacity

Equipped with multi-channel synchronous variable folding structure and servo stepping independent control system, the equipment maintains a stable continuous production speed of 700–800 pieces per minute for all folding ratios. Intelligent frequency conversion stepless speed regulation adapts to different folding difficulties: stable high-speed operation for conventional 1/4 and 1/6 fold, precise low-speed constant forming for high-precision 1/8 and 1/12 fold, effectively avoiding layer dislocation and forming deformation caused by high-density folding. The multi-row parallel production structure achieves efficient mass production of multi-specification folded tissues, far exceeding traditional single-mode folding machines in production flexibility and comprehensive efficiency.

High-Precision Counting & Forming Accuracy

Adopting high-sensitivity photoelectric counting sensors and multi-layer synchronous mechanical calibration system, the machine realizes counting accuracy error controlled within ±0.5%. Targeted calibration settings for 1/4, 1/6, 1/8, 1/12 different folding densities ensure uniform folding size, consistent layer thickness and neat edge alignment for all products. The built-in intelligent tension balance system automatically adjusts parameters according to folding multiples, effectively preventing paper wrinkling, stretching and layer skew, achieving standardized and unified forming quality for all folding specifications.

Daily Production Capacity

Supported by 3-shifts uninterrupted automatic operation and high-speed forming performance, our daily effective paper napkin production capacity reaches 950,000–1,100,000 packs. For standard 10-piece portable handkerchief paper orders, the daily output stably exceeds 1.1 million packs; for customized multi-piece specifications and special embossing pattern orders, the daily capacity remains above 950,000 packs, providing sufficient and stable capacity support for large-scale bulk orders and seasonal peak demands.

Core Production & Technical Advantages

Fully Integrated One-Piece Automatic Production

The equipment integrates unwinding, embossing, folding, counting, stacking, bagging, sealing and finished product output, realizing zero manual intervention in the whole process. It eliminates intermediate manual handling and secondary sorting procedures, effectively avoiding product secondary pollution and improving production hygiene standards. The highly automated workflow greatly saves labor costs, shortens production cycles and significantly enhances overall production turnover efficiency.

Diverse Embossing & High-End Product Texture

Configurable with steel-to-rubber, steel-to-steel and customized engraving embossing units, the machine supports various delicate embossing effects such as floral patterns, lattice textures and brand LOGO embossing. It perfectly matches all folding ratios (1/4/1/6/1/8/1/12), with uniform embossing depth, clear patterns and strong three-dimensional sense, effectively improving tissue softness and surface grade. It can produce high-end textured handkerchief tissues with multi-specification folding and personalized embossing, helping customers enrich product lines and enhance brand market competitiveness.

Intelligent PLC Control & Stable Operation

Adopting Siemens industrial PLC programmable control system and touch screen human-machine interaction interface, the machine supports one-key parameter setting for size adjustment, quantity setting and speed switching. It is equipped with automatic paper breakage detection, material shortage alarm and fault self-check functions, which automatically stop and alarm in case of paper breakage or material shortage to avoid waste. The optimized U-type mechanical structure ensures low vibration and stable long-term high-load operation.

Wide Specification Adaptability & Flexible Customization

The machine supports free switching of 1/4, 1/6, 1/8, 1/12 full-specification folding modes, compatible with various gram weights of virgin pulp, mixed pulp and environmental protection pulp paper materials. It adapts to diversified packaging styles including ordinary flat bags, color printed film bags and branded customized packaging bags. It can flexibly switch between multi-specification standardized mass production and small-batch personalized customized orders, covering daily, business, travel and high-end customized tissue production demands with extremely strong market adaptability.

Ultra-Low Loss & Energy-Saving Production

Equipped with automatic tension control and deviation correction system, the equipment effectively reduces paper breakage, wrinkling and leftover materials, with the overall production material loss rate controlled within 0.8%. The energy-saving frequency conversion motor and optimized transmission structure reduce power consumption by 20%–30% compared with traditional equipment, realizing low-energy and low-cost production. The sealed production environment ensures clean and hygienic product quality, fully compliant with daily consumer goods hygiene standards.

High Yield Rate & Reliable Batch Quality

With precise mechanical transmission and intelligent parameter closed-loop control, the finished products feature neat folding, accurate quantity, firm sealing and beautiful appearance. The finished product yield rate is stably maintained at 99.6% or higher, with consistent batch specifications and stable quality. It fully meets international daily necessities production standards and long-term large-scale order delivery requirements, providing reliable quality and capacity guarantee for global cooperative brands.